Glass Bottle Juice With Pulp Hot Filling Machine
Glass Bottle Hot Juice Filling Line: Designed for hot filling of fruit juice into glass bottles, ensuring hygiene and extended shelf life. Features stainless steel construction, precise temperature control, and automated rinsing, filling, and capping for high efficiency and consistent product quality.
BRIEF INTRODUCTION
Hot Juice Line: With a capacity range of 1,000 to 32,000 bottles per hour (based on 500ml), this system adopts hot filling technology. It is suitable for complete fruit juice production lines, including fresh juice processing and concentrated or powder-blended juice, and can also be applied to pulp juice filling lines.
KEY FEATURES GLASS BOTTLE JUICE PRODUCTION LINE
The Automatic Juice with Pulp Hot Filling Machine integrates rinsing, pulp filling, juice filling, and capping into a compact 4-in-1 system. It adopts advanced PLC control with a user-friendly touch screen interface, and all main components are constructed from high-quality SUS304/SUS316 stainless steel for durability and hygiene.
This machine is designed for hot filling of fruit juice, tea, and other beverages into heat-resistant PET or glass bottles, requiring minimal changeover of spare parts. It supports bottle volumes from 0.25L to 2.5L, with production capacities ranging from 1,000 to 32,000 bottles per hour. The core electrical components are sourced from trusted brands such as Mitsubishi, OMRON, and SIEMENS, ensuring stable and reliable performance.
We offer complete beverage production line solutions for both PET and glass bottles. PET bottle lines include blowing, filling, and packing processes, while glass bottle lines include filling and packing. Production capacities are customizable between 1,000 and 32,000 bottles per hour.
Glass Bottle Juice With Pulp Hot Filling Machine
Monoblock Washing ,juice filling, capping 3 in 1 machine is mainly used in the juice with pulp hot filling operations. The four functions of bottle rinsing,pulp filling and juice filling and capping are composed in one body of the machine. The whole process is automatic.
WASHING HEADS
The bottle infeed system is directly connected to the bottle dial through an air conveyor for smooth and efficient bottle transfer.
All rinsing heads are made of 304/316 stainless steel with an injection-style water spray design, ensuring cleaner washing and reduced water consumption.
The 304/316 stainless steel grippers are equipped with plastic pads to minimize bottle collision and damage during the washing process.
The 304/316 stainless steel washing pump enhances the machine’s durability and ensures long-term stable performance.
PULP FILLING HEADS
The bottle infeed system is directly connected to the bottle dial through an air conveyor for smooth and efficient bottle transfer.
All rinsing heads are made of 304/316 stainless steel with an injection-style water spray design, ensuring cleaner washing and reduced water consumption.
The 304/316 stainless steel grippers are equipped with plastic pads to minimize bottle collision and damage during the washing process.
The 304/316 stainless steel washing pump enhances the machine’s durability and ensures long-term stable performance.
JUICE FILLING HEADS
During the juice filling process, a cover is installed on the filling valve to prevent fruit pulp from flowing back into the reflux pipe and causing blockages.
The filling valve and bottle lifter are equipped with German IGUS bearings, which are corrosion-resistant and maintenance-free for long-lasting reliability.
With CIP cleaning cups installed, the filling machine supports online CIP cleaning for improved hygiene and convenience.
The filling process is designed with no product reflux, effectively preventing clogging and ensuring smooth operation.
CAPPING HEADS
The bottle placing and capping system adopts electromagnetic capping heads with a torque release function, ensuring minimal bottle impact during the capping process.
Constructed entirely from 304/316 stainless steel for durability and hygiene.
Equipped with a “no bottle, no capping” function to ensure efficient and accurate operation.
The machine automatically stops when no bottles are detected, preventing unnecessary wear and product waste.
The capping performance is stable and reliable, with a defective rate of ≤0.2%.
FLAT CONVEYOR
Energy-saving and highly efficient design, adaptable to different factory layouts.
Equipped with a special lubrication system to keep products clean, hygienic, and safe.
Built for extended service life with reliable performance and low maintenance.
Photoelectric sensors ensure safe and smooth operation of the entire production line.
Overload protection mechanism effectively safeguards the machine and enhances operational safety.
AUXILIARY EQUIPMENT
Pre-process system
The global demand for hot beverages such as milk-based nutritional drinks, juices, teas, energy drinks, and coffees continues to rise. To meet diverse taste preferences and market needs, Sokos Machinery provides high-quality hot drink preparation systems designed to help manufacturers diversify their product offerings and enhance production efficiency.
Raw Water Tank + Raw Water Pump: Stores and delivers the raw water for initial processing.
Silica Sand Filter + Activated Carbon Filter + Sodium Ion Exchanger + Precision Filter + Security Filter: Multi-stage filtration system that removes suspended solids, chlorine, odors, hardness ions, and fine impurities to ensure water purity.
Reverse Osmosis (Single Stage): Effectively removes dissolved salts, heavy metals, bacteria, and other contaminants, producing high-purity water.
UV Sterilizer: Uses ultraviolet light to eliminate any remaining microorganisms, ensuring microbiological safety.
Finished Water Tank + Pure Water Pump: Stores the purified water and supplies it stably to the production line for further beverage processing.
- Sturdy System Frame: Built from high-quality materials for reliable support, easy installation, and long service life.
- Stainless Steel High-Pressure Membrane Housing: Ensures durability and corrosion resistance while providing stable support for the reverse osmosis membranes.
- Comprehensive Monitoring Components: Equipped with capacity indicators, pressure gauges, electromagnetic valves, balance devices, and a complete pipeline valve system for precise control and easy operation.
Online Automatic Pressure Self-Protection Device: Automatically regulates pressure to protect the system from overpressure damage.
Online Electrical Indicator with Stable Compensation: Provides real-time monitoring of electrical parameters with stable performance and accurate readings.
System Safety Protection and Alarm Mechanism: Ensures safe operation by automatically detecting faults and triggering alarms.
Bottle Sterilizer
Utilizes the juice’s own high temperature to sterilize the inside of the bottle cap, effectively eliminating bacteria.
Employs the juice’s high temperature to enhance bottle sealing, extending product shelf life and ensuring quality.
Features conveyors made of SUS 304/316 stainless steel chains and high-performance polymer materials, maintaining product quality and prolonging equipment service life.
Cold Glue Labeling Machine
Label Material: OPP (roll type)
Label Specification: Customized according to customer requirements
Labeling Method: Straight-line hot melt glue labeling
The label cutting blade is easy and quick to adjust.
The vacuum-grip cylinder is made of high-hardness material, and an additional old handler reduces label friction and prevents static electricity.
Shape part changeovers can be completed within 10 minutes.
Both the vacuum-grip cylinder and cutting unit are made from wear-resistant and heat-protective materials, ensuring durability and consistent performance.
Carton Packing Machine
Applicable to Glass Bottles: Designed specifically for packing glass bottles efficiently.
Increase Production Capacity: Enhances packing speed and overall line efficiency.
Cost Savings: Reduces labor and production costs through automation.
Wide Compatibility: Drop-in design works with various specifications of carton packing machines. Bottles are guided to stand properly in the carton, meeting packing requirements.
Automatic Positioning: Ensures bottles fall accurately into cartons for reliable packing.
Advanced Control: Equipped with PLC and touch screen interface, along with alarm systems. The machine includes a “no bottle, no packing” safety feature to prevent errors and ensure operational safety.