Glass Bottle Beer Filling Line Solution
A fully automated production line specifically designed for premium beer brands. SOKOS utilizes isobaric filling technology and low-temperature sterile filling environment to perfectly preserve beer flavor and carbonation. The line features intelligent vacuum extraction, precise level control, and diverse capping options, ensuring zero oxidation and contamination during filling. Suitable for various glass bottle types, it delivers fully automated processing from bottle washing, filling, capping to pasteurization.
GLASS BOTTLE CARBONATED FILLING LINE SOLUTION
The range of carbonated beverages—such as cola, sprite, soda, sparkling water, cocktails, and flavored water—continues to expand, with new products and packaging constantly emerging. Carbonated filling machines must tackle key challenges including temperature control for energy efficiency, minimizing foaming, ensuring precise filling, preventing bottle neck residues, and maintaining CO₂ retention.
SOKOS utilizes advanced technology to effectively overcome these challenges. Through efficient cost management and optimized equipment performance, SOKOS helps customers achieve diversified production, superior packaging quality, and enhanced market competitiveness.
KEY FEATURES OF FILLING LINE
- The SOKOS intelligent automation control system integrates automated equipment from various production modules to achieve intelligent operation of the entire production line, significantly reducing labor costs and improving production efficiency and stability.
- The production line fully adopts energy-saving technologies, including heat recovery, water resource recycling, and high-efficiency motor drive, reducing overall energy consumption by more than 30% compared to traditional equipment, helping customers achieve green production.
- We offer flexible, modular configuration options tailored to our clients’ production capacity needs and site conditions. Optimal equipment combinations are available to meet varying production requirements, from 1,000 bottles per hour to 40,000 bottles per hour.
CONTAINERS & SPECIFICATIONS
Three-in-one glass bottle isobaric filling machine
The SOKOS 3-in-1 glass bottle isobaric filling machine, with its innovative integrated design and intelligent control system, significantly improves production efficiency while ensuring filling quality, making it an ideal choice for modern beer production lines.
- Combines rinsing, filling and capping functions, saves 30% floor space
- Isobaric filling technology preserves carbonation and flavor compounds
- ±2mm filling level accuracy ensures product consistency
- 25% lower power consumption compared to separate machines
- Modular design enables quick bottle changeover for enhanced flexibility
Intelligent unpalletizing and empty bottle conveying system
- The fully automatic depalletizer uses servo control to precisely grab stacked glass bottles.
- Equipped with a vision inspection system, it automatically rejects damaged and substandard bottles.
- The flexible conveyor belt design effectively reduces bottle collision noise.
- The intelligent speed control system is perfectly matched with subsequent processes.
- Real-time monitoring of stacking status to ensure continuous and stable bottle supply
Pasteurization and temperature control system
- Tunnel pasteurization is employed, with temperature control accuracy of ±0.5℃.
- Precise temperature control in multiple zones ensures uniform sterilization effect.
- With a heat recovery efficiency of 85%, steam consumption is significantly reduced.
- Variable frequency fan control allows for precise adjustment of airflow in each zone.
- Automatic temperature recording and traceability meet food safety requirements.
Labeling and Packaging Systems
The SOKOS high-speed labeling machine delivers a perfect labeling solution for product packaging with its exceptional precision and stability.
- Servo-driven system ensures ±0.5mm labeling accuracy
- CCD camera enables real-time label position monitoring
- Modular design allows quick size changeover
- Accepts various label types and application methods
- Quality components guarantee long-term reliability
The SOKOS fully automatic film wrapping machine ensures reliable follow-up packaging for production lines with its high packaging speed and stable operational performance.
- Servo-driven system reduces energy consumption by 30%
- Innovative film frame ensures constant tension
- User-friendly interface enables 5-minute size changeover
- Automatic defect detection ensures package quality
- Customizable models available for various capacities
SOKOS intelligent palletizers provide enterprises with efficient and reliable automated palletizing solutions through advanced motion control and intelligent programming systems.
- Achieves up to 1500 cases/hour palletizing speed
- Servo control ensures ±1mm palletizing accuracy
- Multiple pattern designs meet various requirements
- Comprehensive safety monitoring ensures protection
- 25% lower energy consumption than conventional equipment
SOKOS fully automatic case packing machines utilize advanced motion control and intelligent vision systems to achieve highly efficient and precise automated case packing operations, significantly improving end-of-line packaging efficiency. The machine features a modular design, allowing for customized optimal case packing solutions based on product characteristics, making it an ideal choice for modern smart factories.
- Achieves 2000 cases/hour with ±1mm positioning accuracy
- Adaptive grippers handle various package specifications
- CCD vision system ensures precise product placement
- Modular fixture design enables 3-minute changeover
- 30% lower power consumption than conventional machines